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Automatic PTFE Coating Plant

Industrial Automatic PTFE Coating Plant

Industrial Automatic PTFE Coating Plant

Name: Industrial Automatic PTFE Coating Plant
Brand: SHREE GAJANAN STEELL PRODUCTS
Price: 100000 INR
Availability: InStock

Price 100000 INR/ Unit

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Industrial Automatic PTFE Coating Plant Specification

Product Type
Automatic PTFE Coating Plant

General Use
Industrial

Material
Stainless Steel

Type
Other

Weight (kg)
2700 kg Kilograms (kg)

Coating Speed
10-45 m/min (adjustable) mm/m

Coating Head
Precision slot die & roller head

Coating Width
1600 mm Millimeter (mm)

Coating Material
PTFE (Polytetrafluoroethylene)

Computerized
Yes

Automatic
Yes

Power Source
Electric

Power Consumption
38 kW Kilovolt-amp (kVA)

Drive Type
Electric

Voltage
415V / 50Hz, 3 Phase Teraampere (TA)

Glue Type
PTFE resin based adhesive

Rewinding Width
1600 mm Millimeter (mm)

Unwinding Width
1600 mm Millimeter (mm)

Dimension (L*W*H)
7800 x 2200 x 2100 mm Millimeter (mm)

Color
Industrial grey & blue

Industrial Automatic PTFE Coating Plant Trade Information

Minimum Order Quantity
10000 Units

Supply Ability
100 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Industrial Automatic PTFE Coating Plant

Industrial Automatic PTFE Coating Plant is a state-of-the-art production system that is designed for the high-volume coating of components with PTFE material. It is fully automated and equipped with advanced control systems, ensuring consistent and reliable performance. Industrial Automatic PTFE Coating Plant is capable of coating a wide range of components, including metal parts, ceramics, plastics, and composites, that offer superior corrosion resistance, wear, and high-temperature environments.

Superior Coating Performance for Industrial Applications

This PTFE coating plant is tailored for continuous, high-output operations across industries requiring durable, non-stick surfaces. It provides exceptional adhesion and uniformity thanks to a precision slot die and roller head assemblyideal for producers of glass fabric, fiberglass, and technical films. Robust construction and advanced controls drive stable, repeatable coating performance.

Advanced Environmental and Safety Integration

The facility emphasizes environmental protection and operator safety, featuring HEPA-grade exhaust filtration, energy-efficient heating, and compliant emission controls. Built-in safety systems include overload protection and rapid emergency shut-off, while noise levels remain below 75 dB to ensure a safe, compliant workspace.

User-Centric Automation and Maintenance

With a color touchscreen HMI and PLC command suite, operators can manage parameters, monitor processes, and troubleshoot easily. Automatic lubricators and recommended annual servicing reduce manual intervention and enhance system longevity, resulting in efficient, cost-effective production cycles.

FAQs of Industrial Automatic PTFE Coating Plant:

Q: How does the air filtration system benefit the work environment in the PTFE coating plant?

A: The HEPA-grade air filtration system captures and removes fine particulates from the exhaust, ensuring clean air release and compliance with global emissions standards. This significantly improves workplace safety and minimizes environmental impact.

Q: What is the typical process for coating substrates in this plant?

A: Substrates such as glass fabric, fiberglass, or plastic films are fed onto the automatic unwinder, pass through the slot die and roller head for PTFE resin application, and then move through a 4,200 mm drying zone with electric IR and hot air heating. Following coating and drying, the film is cooled, rewound, and ready for further processing.

Q: When is maintenance necessary for the PTFE coating plant, and what does it involve?

A: Annual expert servicing is recommended to maintain peak performance, which includes inspecting mechanical parts, checking the PLC system, servicing automatic lubricators, and replacing filters. Regular operator checks are also advised to ensure day-to-day efficiency.

Q: Where should the coating plant be installed for optimal performance?

A: The machine should be installed on a stable, dry foundation with access to a reliable main power supply (415V/50Hz, 3 Phase) and an air compressor. Adequate space is required to accommodate its size (7,800 x 2,200 x 2,100 mm), including room for material handling and maintenance.

Q: What types of materials can be coated using this system?

A: The plant is engineered to coat glass fabric, fiberglass, and various plastic films within a thickness range of 0.12 to 3.0 mm, making it versatile for multiple industrial applications that require PTFEs unique properties.

Q: How does the operator interface improve process management?

A: A color touchscreen HMI and PLC control panel provide intuitive access to all operating parameters, real-time monitoring, and diagnostics. This simplifies adjustments, reduces operator error, and enhances overall productivity.

Q: What benefits does the integrated cooling and humidification system offer?

A: Post-drying, the integrated air cooling ensures that the substrate reaches a safe handling temperature, while the mist spray humidification maintains material flexibility and coating consistency, resulting in higher quality coated products.