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Industrial Automatic UV Coating Line

Name: Industrial Automatic UV Coating Line
Brand: SHREE GAJANAN STEELL PRODUCTS
Price: 400000 INR
Availability: InStock

Price 400000 INR/ Unit

Get a Price/Quote

Industrial Automatic UV Coating Line Specification

Product Type
Automatic UV Coating Line

General Use
Industrial

Material
Stainless Steel

Type
Automatic continuous line

Weight (kg)
Approx. 3500 kg

Coating Speed
10 - 50 m/min

Coating Head
Precision roller/knife applicator

Coating Width
Up to 1300 mm

Coating Material
UV-curable varnish, lacquer

Computerized
Yes

Automatic
Yes

Control System
PLC with touch panel

Power Source
Electric

Power Consumption
Approx. 40 kW

Heating System
Infrared and hot air combination

Drive Type
Electric

Voltage
380V / 50Hz / 3-phase

Humidification System
Integrated air and mist system

Glue Type
UV-curable coating

Rewinder Type
Automatic surface rewinder

Unwinder Type
Shaft-less hydraulic unwinder

Rewinding Width
1300 mm

Unwinding Width
1300 mm

Dimension (L*W*H)
12000 mm x 2200 mm x 2100 mm

Feature
Touch screen HMI, fully enclosed operation

Color
Industrial grey and blue

Industrial Automatic UV Coating Line Trade Information

Minimum Order Quantity
10 Units

Supply Ability
100 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Industrial Automatic UV Coating Line

Industrial Automatic UV Coating Line is designed in such a way that offers high-quality, uniform coating on terracotta products. It is loaded with high-end and advanced UV curing technology that ensures quick and efficient curing of the coating that results in a smooth, glossy and durable finish. Industrial Automatic UV Coating Line is fully automated and can handle large volumes of products in a single run, which makes it an ideal solution for mass production.

Precision Coating Performance

Achieve flawless finishes with the precision roller/knife applicator designed for uniform application of UV-curable varnishes and lacquers. The automated system ensures consistent coating thickness on substrates up to 1300 mm wide, at speeds ranging from 10 to 50 meters per minute. Dual-system heating (infrared and hot air) optimizes drying and curing, while the integrated humidification system maintains ideal process conditions.

Advanced Safety and Control

Safety is paramount with overload and overheat protection, emergency stop functions, and noise levels kept below 75 dB for operator comfort. The enclosed structure and touch-screen HMI interface provide intuitive, secure operation. Automated features like continuous feed, surface rewinding, and shaft-less hydraulic unwinding streamline workflow and minimize manual intervention.

Efficient Installation and Maintenance

This coating line is factory-assembled with electric drive, stainless steel construction, and computerized PLC control. Installation support includes on-site setup and comprehensive training to ensure smooth commissioning. Maintenance is simplified with easy-access panels, while the robust build delivers reliable industrial performance for exporters, manufacturers, and suppliers across India.

FAQs of Industrial Automatic UV Coating Line:

Q: How does the automatic UV coating line ensure consistent coating quality on different materials?

A: The line uses a precision roller/knife applicator system and computerized PLC control with touch panel to guarantee accurate and uniform application of UV-curable varnishes, lacquers, or coatings across MDF, PVC, plastic sheets, and wood panels up to 2 mm thick. Advanced sensors and integrated systems maintain consistency and quality throughout the process.

Q: What are the safety features integrated into this UV coating line?

A: Key safety features include overload and overheat protection, emergency stop functions, and an enclosed design to protect operators. The system maintains noise levels at or below 75 dB, ensuring a safer working environment. All electrical and operational safety requirements comply with CE and ISO standards.

Q: When and where is installation and training provided for this equipment?

A: On-site installation and comprehensive operator training are provided at your facility, anywhere within India. Our technical team ensures the line is set up and commissioned correctly, and that operators are fully trained on usage and maintenance.

Q: What is the process for maintaining the UV coating line?

A: Routine maintenance is straightforward, thanks to easy-access panels for quick checks and service tasks. Periodic inspection of the UV lamps, rollers, and cooling, heating, and humidification systems is recommended to ensure optimal functionality and longevity.

Q: How does the integrated cooling and humidification system benefit operation?

A: The integrated water circulation cooling system efficiently dissipates lamp and machine heat, while the humidification system regulates air and mist. Together, they help maintain stable process conditions, thus extending equipment life and improving coating quality.

Q: What are the benefits of using the automatic continuous feed and rewinding system?

A: The automatic feed and surface rewinder ensure uninterrupted operation for high-volume production, reducing manual labor and minimizing production downtime. The shaft-less hydraulic unwinder and automatic rewinder can handle widths up to 1300 mm, streamlining the entire coating process.